Required Items | Work Area Setup | Preparing the Part | Preparing for Curing | Preparing to Powder Coat | Application of Powder | Curing the Powder | Clean-Up | Reusing the Powder | Putting Parts Back in Service | Removing Cured Powder | Warnings & Safety Tips | Environmental Concerns | Troubleshooting
Required ItemsBefore you use the HotCoat™ Powder Coating System make sure you have the following:
Work Area SetupVentilationSet up work area to allow for good ventilation. Oven You must have access to an electric oven or toaster oven other than the one used for food, as mildly toxic fumes are liberated from the powder while curing. Used ovens can be found in appliance centers, news papers, and yard sales. The oven must be in good working condition. Containing the powder Put down a clean tarp to collect powder dust for easy cleanup. Do not use a vacuum unless it is equipped with an explosion-proof motor. Electrical Supply Use a convenient grounded 110-120VAC outlet or heavy-duty extension cord to plug in the 6' power cord. NOTE: Unit must be grounded to work properly and safely! Air Supply Need convenient access to an air line from a portable regulated air tank or air compressor capable of being regulated down to less than 10 psi. The gun uses less than .5 cfm at 8 psi, so a modest compressor will suffice. Storage Store unit and powder in a clean, dry area no hotter than 80° F.
Preparing the PartBefore You Start
Description of parts and function: Metal part must be free of any oil, dirt, or other contaminants before powder coating. Clean with Metal Wash (#10120) or spray down with PRE Painting Prep (#10041Z). Wipe and blow dry the part. Masking
the Part Preparing for CuringHanging or Placing the Part for CoatingBend wire hooks to hold the part during powder application and curing. Our .041 Stainless Steel Safety Wire (#43045) works well for this application. Don't use a coated wire as debris from the wire coating may fall on the part during the curing process. High Temperature plugs (#10078) can often be used to support the parts above the trays, and plug bolt holes. Preheating the Oven Before powder coating the part - preheat the oven to the cure temperature indicated on the powder container (usually 400°F, 204°C). Check temperature with an oven thermometer or the Non-Contact Infrared Thermometer (#43175). Use of Oven Tray Make sure the oven is clean. Use aluminum foil to keep racks and oven interior clean. Practice moving part from area where powder will be applied to inside the oven to avoid damaging the uncured powder you will soon apply. Coating Porous Materials In some cases, contaminants in porous materials will cause pits in the powder. Porous cast iron, die cast, cast aluminum and magnesium parts trap contaminants, that, when heated will out gas and cause porosity problems when the powder is cured. See preheating, below. Preheating the Part To prevent porosity from occurring, preheat the part. The time that a part needs to be preheated varies with size. Preheat to between 200°F and 400°F. Use PRE Painting Prep to remove the newly exposed contaminants. Wipe the part repeatedly until no further dirt comes off on a clean white rag. Let the part cool to room temperature before applying the powder. Containing Powder Overspray Put down a clean plastic tarp in the area you will be applying powder to ease cleanup. Preparing to Powder CoatFilling the gun with powderUse a clean sheet of paper or a funnel to pour the powder into the cup. Fill the cup no more than 1" or 2" with your color of choice. See photo. Tip: Handle powder as if you were handling liquid paint. Use clean disposable gloves when handling powder to avoid contamination. Keep powder containers tightly closed. Attaching the Air Supply to the Gun Connect a low pressure air line to the gun. The gun requires .5 or more cfm at 5 - 10 psi, with 8 psi being ideal. If you do not have an air compressor, a portable air tank with regulator can be used. The air must be moisture and oil free. Caution: Never exceed the 10 psi! Connecting the Ground Clip Connect the ground clip to the part you are powder coating. Grounding the part provides a path for static charges to dissipate. Touch gun emitter to ground clip after each time activator switch is released! See photo. Checking the Gun Spray Pattern Note: Before using the gun make sure that the 3 static tubes are in place and deflector installed. Pull the gun trigger to check the pattern. Unlike regular paint guns, the HotCoat® gun creates a fog of charged particles. See photo. Application of PowderCaution: Before plugging in the unit, make sure that all the cords are uncoiled and free to move (do not depress the activation switch).Hold the gun at various positions and angles to get the best application of powder over the entire part. Application of Powder Plug the power supply into a grounded outlet. Maintain approximately 8 inches between the gun tip and part being coated. Depress the activation switch while triggering the gun. Depressing the activation switch energizes the gun, charging the powder. Releasing the switch turns the power off. Once the activation switch has been released, a slight charge will remain in the gun until the emitter is touched to the ground clip. Be sure to touch the emitter to the ground clamp before touching the emitter. Move the gun in slightly different angles to ensure that all areas of the part are covered. Be sure to coat deeper crevices and inside corners first to prevent uneven coating. The coated surface will have a dull opaque coating of powder. Make sure all areas of the part are coated evenly. Powder can sometimes be difficult to apply in deep recessed areas or into corners. Try repositioning the part to allow gravity to help assure coverage in corners and reposition the the gun as shown above. Practice on some scrap pieces of metal to obtain a uniform coating. Before Touching or Cleaning the Emitter The gun becomes less efficient as powder builds up on the gun emitter. To remove powder buildup from the emitter, release the activation switch, and momentarily touch the emitter to the ground clamp (the resulting spark indicates the system is now discharged). Wipe off the electrode with a dry cloth. When you are finished applying the powder to the part, release the activation switch, touch the emitter to the ground clip, set the gun down and unplug the power unit. Curing the PowderLoading Part into the OvenMake sure the path to the oven is clear and oven is up to the required cure temperature. Now, using a pair of pliers (if necessary) and wearing leather faced Buffing Gloves (#31010), place the part in the oven. Be sure not to bump or disturb the powder. See photo. Curing the Powder Finish Cure the part in the oven for the time indicated on the powder container (usually 20 minutes). Note: Larger parts may require additional time for a complete cure. During the cure process the powder gradually melts, changing from a dull flat finish to a smooth gloss finish. When coating parts such as intake manifolds or wheels keep checking every 5 minutes until you see the powder start to gloss over. When the entire part completely glosses over, cure for an additional 20 minutes. If after 35 minutes the coating hasn't flowed out see the trouble shooting section. Make sure you have an accurate timing system. If parts are left in the oven too long, the coating may become rough and will need to be removed and redone. Safety Note: Always cure powder in a well-ventilated area and wear an activated charcoal respirator while curing to protect against unpleasant fumes. Once the curing is complete, allow the part to cool down gradually by turning the oven off and opening the door slightly. Note: Cooling too quickly may dull the sheen of some finishes. Tip: If after curing you notice some areas have been missed, you can recoat the entire part or use our 1-Shot Lettering enamels for touch up. If necessary to improve gloss, or level slight orange peel, cured powder can be wet sanded with 400 grit wet or dry paper and compounded to a high luster with conventional paint polishes or buffed using White Rouge on a Loose Section buffing wheel. Keep the part moving during buffing because localized heat build up will cause melting and leave a rough surface. Clean UpCleaning the GunWhen you are finished using a particular color, you must clean the gun before using another color. To clean the unit, unplug it so no voltage is in the unit. To discharge the gun, touch the emitter to the ground clip. Disconnect the air supply. To avoid moisture pickup, DO NOT store powder in the gun-mounted cup! Now the gun is safe to handle. Unscrew the cup, pour the remaining powder back into the can. Using compressed air, clean the discharge and pick up tubes, cup, static tubes, and deflector thoroughly with no more than 30 psi compressed air. (TIP: use clean disposable gloves during all gun cleaning operations). With your disposable nitrile or vinyl gloves on, gently twist off the deflector and remove the three static tubes. Using your blow gun thoroughly clean the inside and outside of all the static tubes and deflector. You may also find it convenient to use the Engine Cleaning Brush Set (#46035). It is important to keep your dust mask on while cleaning the gun. It is NOT RECOMMENDED to recycle the powder that landed on the floor. Only pure, uncontaminated powder is to be returned to the storage can. Powder collected on a clean tarp or from a clean box can be recycled if it is strained through a paint strainer. Keep the powder can tightly closed to prevent moisture absorption. Mixing with other powders and dust can cause pits in the surface. Do not use solvents when cleaning your powder coating system. The gun and components are to be cleaned with compressed air only. To make your clean up even easier, use our 14 Pc. Compressor Accessory Kit (#43223). Using the extensions in this set allow you to blow the powder right out of the gun. Direct air into the nozzle and the pick up tube to make sure no powder remains. The only other cleaning necessary is to clean up the powder on the floor or workspace. WARNING: Powder dust in heavy concentrations is potentially flammable! Due to a possible explosion risk never use an electric vacuum, shop vac, or wet/dry vac to clean up powder! Reusing the PowderPowder swept from a clean tarp can be poured through a strainer for reuse. You can only reuse it when you are positive that you had a clean drop cloth and the powder is not contaminated by any foreign matter. Contaminated powder may cause pits and orange peel. Contaminated powder can be safely disposed of in the trash.Caution: Before reconnecting your powder gun be sure to change the air pressure from 30 psi back to 8 psi ! The cup and lid assemblies are designed for no more than 10 psi. Replace your moisture filter regularly, as moisture will build up even when the gun is not in use. Putting Parts Back in ServicePowder coating is an extremely durable flexible coating. However care needs to be exercised when bolting powder coated components in place. To avoid chipping use washers under nut and bolt heads.Tips on care of powder coated surfaces Powder coated surfaces easily shed dirt. Wash with a dish soap and water solution. Automotive (nonabrasive paint polish) may be used to remove water spotting and enhance the gloss. Removing Cured PowderThe coating can be removed using Eastwood's Aircraft and Automotive Paint Remover (#34069Z). Remember powder coatings are more solvent resistant than other coatings and may require more time than paint to remove. To speed results, cover the part with a heavy coating of remover and cover the remover with a plastic bag to prevent evaporation.WarningsSafety: Read and understand all instructions and precautions before proceeding. This unit uses high voltage, and uses powder which may become flammable under certain circumstances. Eastwood shall not be held liable for consequences due to deliberate or unintentional misuse of this product.DANGER: UNUSUAL FLAMMABILITY HAZARD! Powder coating dust, when confined and suspended in air, poses a definite fire and explosion hazard if ignited. Good housekeeping, adequate ventilation, dust control and isolation from potential ignition sources is required! Sweep up unused powder from the floor. Do Not Vacuum unless the vacuum is equipped with an explosion proof motor! Never smoke while powder coating. Do not apply powder coat near any source of ignition, e.g. open flames, sparks, etc. Do not use a gas oven for curing powder coatings: use only an electric oven that is in good repair. Use the same precautions that you would for liquid solvent based coatings. DANGER: HIGH VOLTAGE! READ AND UNDERSTAND ALL DIRECTIONS BEFORE PROCEEDING! The power supply is a sealed unit and contains no user serviceable parts! Contact with the emitter will result in an unpleasant shock! To eliminate the shock hazard, touch the emitter to the ground clip after each use. (If you have a medical condition or pacemaker check with your doctor before using.) Electrical Safety TipsElectrical Safety Do's
Electrical Safety Dont's
Environmental ConcernsPowder can be safely disposed of with the household trash. Powder coating minimizes the EPA's concerns over VOC (Volatile Organic Compounds) and solvents because there are no solvents used when applying powder, or cleanup.TroubleshootingPitted Finish
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